Industrial Control Solutions

Complete industrial automation and control solutions using Microchip's microcontrollers, FPGAs, and analog components for reliable and efficient factory operations.

Solution Overview

Our industrial control solutions leverage Microchip's comprehensive portfolio to deliver reliable, efficient, and cost-effective automation systems. From simple I/O modules to complex PLCs and motor drives, our solutions meet the demanding requirements of modern industrial environments.

Industrial Control Applications

Programmable Logic Controllers (PLCs)

Reliable control systems for industrial automation with high reliability and diagnostic capabilities

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Motor Control & Drives

Advanced motor control solutions using dsPIC and SAM microcontrollers

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Factory Automation

Complete solutions for factory floor automation and communication

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Process Control

Systems for continuous process monitoring and control

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Technical Challenge

Industrial control systems must operate reliably in harsh environments with temperature extremes, electrical noise, vibration, and long operational life requirements. These systems must provide deterministic response times, high reliability, and extensive diagnostic capabilities while supporting various industrial communication protocols.

Microchip Solution

Our solution combines Microchip's microcontrollers, FPGAs, and analog components to provide robust industrial control capabilities. The solution features:

  • High-reliability microcontrollers with extended temperature ranges
  • Integrated communication interfaces (CAN, Ethernet, industrial protocols)
  • Advanced analog signal conditioning for sensor inputs
  • Deterministic processing for real-time control
  • Extensive diagnostic and monitoring capabilities
  • Security features for industrial cybersecurity

System Block Diagram

Sensors
Temperature, Pressure, Flow
Signal Conditioning
MCP6002, MCP3204
Main Controller
dsPIC33CK, PIC32MZ
I/O Modules
Digital/Analog I/O
Communication
Ethernet, CAN, Modbus

System block diagram showing the integration of Microchip components in industrial control applications

Core Benefits

High Reliability

Designed for 24/7 operation in harsh industrial environments with extended MTBF.

Real-time Performance

Deterministic response times for critical control functions.

Industrial Communication

Support for standard industrial protocols including EtherCAT, PROFINET, and Modbus.

Safety Compliance

Components qualified for industrial safety standards (IEC 61508).

Recommended BOM Components

Component Part Number Category Qty Key Features Link
Main Controller dsPIC33CK256MP508 16-bit MCU 1 Motor control, CAN-FD View
Main Controller PIC32MZ2048EFM100 32-bit MCU 1 Ethernet, CAN, 200MHz View
Signal Conditioning MCP6002 Op-Amp 4 Rail-to-rail, low power View
Data Acquisition MCP3204 ADC 1 12-bit, 4-channel SPI View
Communication LAN8742A Ethernet PHY 1 10/100M, RMII View
Communication MCP2517FD CAN Controller 1 CAN-FD, SPI interface View

Case Studies

Smart Motor Drive

Implementation of a high-efficiency motor drive using dsPIC33CK for precise FOC control.

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Industrial I/O Module

Compact I/O module with 16 digital inputs and 8 digital outputs using PIC32MX.

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Ethernet-enabled PLC

Programmable Logic Controller with integrated Ethernet for remote monitoring.

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Implementation Resources

Industrial Design Guide

Complete design guide for industrial control implementations

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Motor Control Library

Motor control algorithms and reference code

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Communication Stack

Industrial communication protocol implementations

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Need Help Implementing Industrial Solutions?

Our FAE team has extensive experience with industrial control implementations. Contact us for technical support, design reviews, or custom solution development.

Contact Technical Support